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Investment market survey point of view of the robot industry in China in 2012
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China industry research network industry research information: injection molding machine robot is able to mimic some of the functions of the human upper limb, its automatic control its transport products in accordance with the predetermined requirements or manage tools for automated production equipment for production operations. Now southern China, the eastern coastal region of China plastic processing plants mechanical watches emerged in the growing interest, but the injection molding machine manipulator is less than 10% penetration rate in the domestic industry presses. The robot can ensure the consistency of the operating cycle, improve quality, and more secure. With the plastics processing industry in China agile development, the increasing degree of automation of injection molding equipment. Modern injection molding machines are often equipped with mechanical hand, in order to improve production efficiency. Industry research released "2012-2016 China's robot industry investment analysis and depth of the research advisory report" shows: In recent years, the number of China's exports and imports of injection molding machines is basically the same, are 15,000 units, but imports for $ 920 million, with exports of $ 350 million. Precision injection molding machine mainly foreign brands, extruded biaxially oriented PET (PA, BOPP) film crew, precision medical tubing extrusion unit and other equipment has been the territory of the foreign companies. Developed with independent intellectual property rights of domestic precision injection molding and extrusion equipment is necessary, on the one hand, import substitution, and you can also make a place on the international the plastic mechanical high-end market in China. The traditional plastics machinery also has some potential in energy saving, because the previous design tend to focus only on the production capacity of the stand-alone. In the design of energy-saving plastic machinery, production speed is not the most important indicators, the most important indicator is the energy consumption of the the processing unit weight products. Therefore, the mechanical structure of the device, the control mode, as well as the operating conditions optimized design based on the minimum energy consumption.
Chinese plastic machinery product quality pass rate data analysis
90% of the Chinese plastic machinery product quality pass rate. Chinese famous brand all standards. To safeguard the legitimate rights and interests of consumers, and promote the healthy development of the plastics machinery industry, China's State General Administration of Quality Supervision, Inspection and Quarantine Organization national supervision and checking of the quality of the plastic machinery products. A total sample of 30 companies of Shanghai, Zhejiang, Jiangsu, Guangdong, Fujian, Shandong and other six provinces and municipalities to produce 30 kinds of products (not related to exports), product quality sample pass rate of 90%.
Consecutive national random inspection to promote the enterprise quality awareness, the sample single line with the rate of twenty-six projects full; There are four won the national exemption, China's brand-name products, all the seized items to achieve the requirements of national standards.
Robot market analysis
Chinese automation market is an attractive market, smart fully automated machinery is a blank.
The robot product growth investment analysis
With the development of the plastics industry in China in recent years, the annual growth rate of China's plastics machinery industry is about 30%, margin growth is far higher than the increase in total industrial output value, according to market research is the fastest growing industry in China's machinery industry one. Chinese production of plastic processing machinery to meet the basic domestic needs, but with the world's advanced level of China's plastics processing machinery in terms of quality stability, accuracy, active level there is still a far gap.
According to market surveys the status quo of China Plastics Processing Machinery: as an important technical equipment, plastic processing machinery, universal access to information construction industry, packaging industry, electric and electronic information industrial, agricultural, automotive and transportation industry, light industry, petroleum chemical industry, mechanical industry, The various aspects of the citizens of the defense industry and other economic part and in people's career in the civil economy increasingly shows an extremely important role.
The injection molding machine is the largest Chinese production and utilization of presses varieties, is also the main export of the Chinese press. On one of the late 1950s, China produced the first injection molding machine, however, Since then equipment low-tech, can only use the generic plastic production lower technical requirements of daily necessities, such as plastic boxes, plastic barrels, plastic basin. Injection molding technology is developing rapidly, new technology, new equipment after another. Highly computerized, automated, stand-alone, multi-functional, help equipment diversification combination of agility and enjoying convenient installation and maintenance will become a trend. The all-electric injection molding machines, the composite gasoline-electric injection molding machine, gas and water-assisted injection molding technology, multi-layer injection technology side Hing late Ai. For preforms, discs, magnetic data as well as the production of thin-walled products of special engineering plastics for injection molding machines will be more and more major. In line with the development of large-scale automobile and other heavy industry areas, very large injection molding machines will also be a greater demand.
Waterhouse, research, industry, research institutions With the rapid development of the skills and technology of injection molding machines, factory automation level request is getting higher and higher, injection robots will soon gained popularity, it is important for the injection molding machine injection molded parts removed, the application of the The equipment can reduce the workload of workers, the progress of labor productivity and workshop degree of automation. The skills in the country has just started on the basis of taking entrance equipment, thus limiting the development of domestic technology. Injection Robot victory and put into use, promote the localization of the injection molding production line automation equipment, and strengthen the competitiveness of the products of domestic enterprises in the international market, a new economic increase point of injection machine industry, injection molding machinery hand development, can drive the automated factory, such as conveyor belts, etc. to help the development of equipment, thus creating a larger industrial chain, promoting the development of the injection molding industry.
Potential for automated machinery market research
With the plastics processing industry in China agile development, the increasing degree of automation of injection molding equipment. Modern injection molding machines are often equipped with mechanical hand, in order to improve production efficiency. The injection the robot is able to simulate the part of the human upper limb efficacy can be automatically temperance conveying products or manage it in accordance with the predetermined requirements for automated production equipment for production operations. Injection robot is specially equipped for the injection molding production automation machinery, it can alleviate the heavy manual labor, improving working conditions and safety in production; improve the effectiveness of the injection molding machine production, the solid product Tak amount, decreased rejection rate, decreased production costs, strengthen the competitiveness of enterprises and other aspects play an important role.
According to the market survey found that, in the injection molding industry practical robot according to their degree of intelligence can be divided into the following two types: a basic injection molding robot, the robot of this type typically contains fixed mode program and program the the Production Requirements teachings mode. The fixed pattern program covers several scale injection molding production process, and industrial application to master to do a brief, rules, and repeated the action. Teachings mode program is specifically applicable special injection molding machines for the production process of extract orderly and secure the fundamental action choreography reach the victory target. Intelligent injection robot, robot of this type typically includes the multi memory placed any point standby, more degrees of freedom and other functions, in general, servo drives, maximum humanoid perform more vast and complex operations, but also through equipped with state-of-the-art sensors, allowed to have a visual, tactile and heat sensation, making it the injection with high intelligence robot.
Many brands and types of injection robot on the market, how in the hands of so many brands of mechanical pick out exactly the right robot is a very real difficulties. For want practical robot factory technicians, the robot needs to be selected from the following aspects:
First, understand the tonnage of the existing injection molding machine. Corresponding to different tonnage injection molding machine with different sizes of template size and safety door height, the size of the template directly resolution with manipulator stroke, the height of the safety door impact with products from mold to mold outside of whether smoothly remove two key dimensions of concluded after the necessary discretion how much the robot's payload weight is not a sufficient injection products.
Followed by the evaluation of the performance and ease of use of the robot. Robot's performance is usually through its activities in speed and repeated precision to reflect the activities speed embodies reflects the rapidity and high-speed nature this you need to fulfill parts conduct assessment, special is the choice of the cylinder and solenoid valve the resolution of these performance . Repetition accuracy is mainly through the processing and assembling accuracy of the mechanical components of the mechanical hand to reflect. Ease of use important of the robot is embodied in the fraternity of the man-machine interface, whether it can do to maximize the user-friendly is one of the biggest difficulties, the operations staff to to see operating clarify the book will be able to safely and effectively operate the robot.
Once again, the reliability of the robot and the evaluation of service quality. And other mechanical equipment, the practical parts of the robot arm also emerged in the fault, so to take a closer look at the warranty period, the evaluation of the warranty period, not just the period of the examination of the main shut parts that are not special order to assess the quality assurance areas within vulnerable parts of the crystal brand, a three-year warranty on the robot must be more than a year of warranty cost-effective. Reliability importantly, the quality of spare parts and assembly staff proficiency to reflect alone spare parts of high moral character must be able to guarantee a high-quality machine. After-sales service is currently all walks of life have been focusing their efforts on the robot in the application process inevitably will show the quality of after-sales service is very major priority, so to be on the selection of the robot discretion fast after-sales service and quality.
Countries are also actively carry out the adjustment of export and domestic demand to ensure economic stability and development, the formulation of this policy say that it is a good news for the plastics industry. The policy influencing factors are still a big factor. China on the export of plastic machinery cost-effective, there is a great advantage, and consumers purchase more emphasis is practical and cost-effective for China's plastics machinery industry is also a good way performance.
Waterhouse, research, industry, research institutions, with network skills development, networking robot operational problems is also the future development direction. The industrial robot developed in recent decades as a high-tech automated production equipment. The industrial robot is an important branch of industrial robots. It can be programmed to complete a variety of job tasks expected on the structure and performance of the respective advantages of both humans and machines, in particular, reflects the people's intelligence and adaptability. Accuracy of the job, and a variety of environmental robot the ability to complete the job, and has broad prospects for development in the various fields of the national economy. The robot is a new device developed in the mechanization and automation of the production process. In the modern production process, the robot is extensive used in automatic production lines, robots developed and production has become a high-tech o domain rapidly developed an emerging technology, it is more to promote the development of the robot, makes the robot can better with organic combination of mechanization and automation. The robot might as well as flexible staffing, but it has repeated the work and labor, I do not know fatigue, not afraid of danger, the power snatch weight than manual force characteristics, therefore, the robot has received the attention of many sectors and increasingly the more extensive application. China's plastics machinery has become one of the fastest-growing sectors of the mechanical development of the manufacturing industry the annual demand continues to increase. The rapid development of China's plastics machinery industry mainly two factors: First, the demand for high-tech equipment, equipment updates and the elimination of obsolete equipment; second home and the rapid development of the plastics processing industry, plastic machinery demand.